Flooring for Oil, Gas & Petrochemical Facilities in Qatar
Specialist chemical containment linings, heavy-duty epoxy screeds, and ATEX anti-static flooring engineered for refineries, LNG terminals, and petrochemical plants in Qatar.
Technical Performance Metrics
Engineered for Refineries, LNG Terminals & Chemical Bunds
Petrochemical and LNG infrastructure in Mesaieed and Ras Laffan requires certified high-performance protection. Concrete slabs and secondary containment bunds face exposure to hot hydrocarbons, concentrated acids, aromatic solvents, and explosive atmospheres.
Chemical Processing & Secondary Bunds
Novolac epoxy and vinyl ester resin systems that withstand immersion in hydrocarbons, concentrated acids, and caustics, preventing ground contamination.
- • ASTM D1308 immersion rated
- • Meets Qatar environmental codes
- • Seamless floor-to-wall lining
ATEX Zone Anti-Static / Conductive Flooring
Certified conductive flooring (10^4 to 10^6 ohms) that instantly discharges static charges to ground in volatile hydrocarbon and solvent pump rooms.
- • ATEX Zone 1 & 2 compliant
- • Zero spark hazard
- • Tied to certified earth grounds
Heavy Compressor & Pump Skid Foundations
High-compressive epoxy grouts and mortar screeds that absorb heavy reciprocating machinery vibrations without cracking or loosening anchor bolts.
- • Compressive strength > 95 MPa
- • High dynamic fatigue resistance
- • Impervious to lube oils
Technical Specifications for Energy Sector Flooring
Complies with QatarEnergy and international petrochemical engineering standards.
| Parameter | Standard Test | Engineering Value | Operational Relevance |
|---|---|---|---|
| Chemical Resistance | ASTM D1308 / 7-Day Spot | Resistant to crude oil, gasoline, diesel, benzene, xylene, sulfuric acid | Zero swelling, softening, or blistering. |
| Compressive Strength | ASTM C579 | 85 – 95 N/mm² | Withstands heavy mechanical maintenance equipment and crane laydown. |
| Electrical Conductivity | ASTM F150 / IEC 61340 | 10^4 – 10^6 Ohms (Conductive) | Eliminates electrostatic spark ignition risks in explosive vapor zones. |
| Adhesion to Concrete | ASTM D4541 | > 3.0 MPa (Cohesive Concrete Failure) | Withstands high thermal cycling and aggressive chemical washdowns. |
Overcoming Extreme Operating Stresses in Mesaieed & Ras Laffan
Coastal petrochemical facilities in Qatar operate under harsh environmental and chemical conditions.
Severe Marine Salinity & Groundwater Pressure
Proximity to the sea in Mesaieed and Ras Laffan causes high groundwater tables and salt crystallization that pushes coatings off slabs.
High Summer Ambient Temperatures (50°C)
Outdoor secondary containment bunds reach surface temperatures exceeding 65°C under direct Arabian sun, causing thermal expansion cracking.
Strict Safety & Work Permit Requirements
Working inside refineries requires strict adherence to PTW (Permit to Work), gas testing, and flame-free mechanical equipment.
Secondary Containment & Bund Lining Methodology
Every square meter of chemical lining is spark-tested to guarantee zero pinholes or leak paths.
Abrasive Blast Cleaning (ICRI CSP 4–5)
Abrasive blasting to strip degraded concrete and create an aggressive anchor profile for the resin lining.
Radius Coving at All Angle Junctions
Installing 75mm radius coves at all floor-to-wall transitions using chemical-resistant novolac mortar.
Novolac Penetrating Primer
Applying 100% solids chemical-resistant primer to seal all concrete porosity.
Fiberglass-Reinforced Novolac Body Coat
Embedding woven fiberglass mat into novolac resin to deliver high tensile strength and crack-bridging capability.
High-Voltage Holiday Spark Testing
Testing 100% of the lined surface with NACE-calibrated high-voltage spark detectors to certify zero pinholes.
Frequently Asked Technical Questions
Detailed engineering answers regarding application parameters, substrate preparation, durability standards, and maintenance in Qatar.
Yes. Our specialized industrial application teams comply with QatarEnergy safety standards, holding valid site access clearances, H2S awareness certifications, and permit-to-work protocols for industrial zones.
Standard epoxy softens and dissolves when exposed to concentrated acids or aromatic solvents (benzene, toluene). Novolac epoxy has double the cross-link density, forming an impenetrable barrier that keeps hazardous chemicals contained during plant upsets.
We perform 100% High-Voltage Holiday Spark Testing (NACE SP0188 / ASTM D5162). Any microscopic pinhole in the coating triggers a spark and audible alarm, allowing our technicians to immediately repair the defect before client handover.
Explore Related Systems & Locations in Qatar
Schedule an On-Site Substrate Evaluation in Qatar
Our mobile technical teams conduct comprehensive substrate diagnostics across all industrial zones and municipalities in Qatar—including captive shot blasting profile testing, in-situ relative humidity (ASTM F2170), and compressive pull-off testing.